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The Lego gun is something I need to talk to someone about, I'll try to have an answer up tonight. If you're willing to bond them together, or paint the bricks themselves this may be an option.

Any update on this?  I'm definitely willing to bond the bricks, and make sure that orange ones are used on the tip.  What else do you recommend?  Thanks.

I'd like to use a BrickGun as a prop.   Here's what one looks like: http://www.brickgun.com/Desert_Eagle/Desert_Eagle.html

If I add a bright-orange barrel extension, there's still the matter of making it non-removable.  The trouble with LEGOs is that everything is removable.  So, if I bond the pieces together in a way that I can demonstrate to the props staff that it's no longer removable, should that make the pistol compliant?  Thanks!